Coal dust filter reduces pipeline wear.

Core Functions of the Pulverized Coal Filter in the Steel Plant's Pulverized Coal Conveying System

The pulverized coal conveying system in a steel plant (especially the blast furnace coal injection system) has extremely high requirements for the cleanliness of pulverized coal. The function of the pulverized coal filter directly affects the reliability of the entire system, specifically including:

1. Protecting Key Equipment
   Subsequent equipment such as pulverized coal distributors and lances have precise structures (e.g., distributor branch pipe interfaces, lance nozzles). If impurities enter, they can easily cause blockages, leading to uneven coal injection, fluctuations in blast furnace conditions, or even forced shutdowns for cleaning. The filter can intercept impurities in advance, reducing equipment failure rates.
2. Reducing Pipeline Wear
3. Impurities such as metal fragments and hard coke pieces in the pulverized coal, driven by high-speed airflow (typically 10-30 m/s), can cause severe erosion to conveying pipelines, elbows, and other components. By removing impurities, the filter significantly extends the service life of pipelines and equipment.
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5. Ensuring Combustion Efficiency
   Large impurities entering the blast furnace tuyere cannot be fully combusted and may form unburned residues, affecting heat exchange and reduction reactions inside the blast furnace and reducing coal injection efficiency. The filter ensures that the pulverized coal entering the blast furnace has uniform particle size and is free of impurities, improving combustion efficiency.
6. Avoiding Safety Risks
   If metal impurities become stuck in moving parts of the equipment (such as rotary valves) or clog pipelines, they may cause sudden local pressure increases, leading to pipeline ruptures, coal dust leaks, and other safety incidents. Additionally, friction between impurities and pipelines can generate electrostatic sparks, increasing the risk of dust explosions.